Process FamiliesFive ways to make a shape, what each is good at and what it costs you.Mechanical EngineeringTooling cost decides more than machine cost does.FamilyBest forWatch out forCastingComplex shapes, volumePorosity, draft, shrinkageFormingHigh volume sheet and barSpringback, tooling costMachiningTight tolerance, any batchEverything cut off is wasteJoiningOne part out of manyDistortion and inspectionAdditiveOne-offs, internal shapesAnisotropy, surface finishBelow a few hundred parts, machining usually beats any process thatneeds a tool made first.Process Familieslearnposters.com
Process Families — printable engineering wall chart from LearnPosters. Free vector PDF, US Letter and A4.

What’s on the Process Families poster

A 5-row table: Family · Best for · Watch out for.

Tooling cost decides more than machine cost does.

Below a few hundred parts, machining usually beats any process that needs a tool made first.

Questions about the Process Families poster

What’s on the Process Families poster?
A 5-row table: Family · Best for · Watch out for. Tooling cost decides more than machine cost does. Casting — Complex shapes, volume — Porosity, draft, shrinkage; Forming — High volume sheet and bar — Springback, tooling cost; Machining — Tight tolerance, any batch — Everything cut off is waste; Joining — One part out of many — Distortion and inspection; Additive — One-offs, internal shapes — Anisotropy, surface finish. Below a few hundred parts, machining usually beats any process that needs a tool made first.
Who is the Process Families poster for?
Process Families belongs to the Mechanical Engineering section rather than to a school year, because engineering is not something one grade owns. Anyone learning manufacturing can pin it up — a beginner, a student mid-course, or someone revising years later.
When should you use the Process Families poster?
At concept stage, when the process is still open and the cost is still soft. A wall chart earns its place by being glanceable from where the work is happening, so Process Families belongs on the wall where that engineering work actually happens, within glancing distance, rather than filed away.
What other posters go with Process Families?
Additive Processes, Casting Processes and Speed & Feed sit alongside Process Families in the Mechanical Engineering section. Printed together they make a wall rather than a single sheet, which is how a reference set actually gets used.Additive ProcessesCasting ProcessesSpeed & Feed
Is the Process Families poster free to download and print?
Yes. Process Families downloads as a free PDF with no account, no email and no watermark, like everything else in the Mechanical Engineering section. Print as many copies as you like for a home, a classroom, a library or a tutoring group; reselling the file is the only thing the licence rules out.Read the licence
What size does the Process Families poster print at?
Process Families is a vector PDF laid out for US Letter, and prints on A4 with Fit to page — the same file, no separate download. Because every mark on it is drawn rather than photographed, it stays sharp enlarged to A3, A2 or A1 at a copy shop. Colour carries emphasis only, so a greyscale print of Process Families loses nothing.Printing guide

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